Carbon vs Silicon Carbide Mechanical Seal

Shin kun taɓa yin mamakin bambance-bambance tsakanin carbon dasilicon carbide inji like? A cikin wannan gidan yanar gizon, za mu nutse cikin keɓancewar kaddarorin da aikace-aikacen kowane abu. A ƙarshe, za ku sami cikakkiyar fahimtar lokacin da za ku zaɓi carbon ko siliki carbide don buƙatun ku, yana ba ku damar yanke shawara a cikin ayyukanku.

Abubuwan Fuskokin Hatimin Carbon
Carbon abu ne da aka saba amfani dashi donna inji hatimin fuskokisaboda kebantattun kaddarorinsa. Yana ba da kyawawan halaye na lubricating, waɗanda ke taimakawa rage juzu'i da lalacewa tsakanin fuskokin hatimi yayin aiki. Carbon kuma yana nuna kyakyawan yanayin zafin jiki, yana ba shi damar watsar da zafi yadda ya kamata da kuma hana yawan zafin jiki mai yawa a wurin rufewa.

Wani fa'idar fuskokin hatimin carbon shine ikon su don dacewa da ƴan ƙayyadaddun lahani ko rashin daidaituwa a cikin saman mating. Wannan karbuwa yana tabbatar da hatimi mai ƙarfi kuma yana rage ɗigo. Carbon kuma yana da juriya ga nau'ikan sinadarai, yana mai da shi dacewa don amfani da shi a aikace-aikacen masana'antu daban-daban.

Abubuwan Hatimin Fuskokin Silicon Carbide
Silicon carbide (SiC) wani mashahurin zaɓi ne don fuskokin hatimin injin saboda tsananin taurin sa da juriya. Fuskokin hatimin SiC na iya jure yanayin aiki mai tsauri, gami da matsi mai ƙarfi, yanayin zafi, da kafofin watsa labarai masu ɓarna. Maɗaukakin haɓakar yanayin zafi na kayan yana taimakawa wajen watsar da zafi, yana hana murɗawar zafi da kiyaye amincin hatimi.

Fuskokin hatimin SiC kuma suna ba da kyakkyawan juriya na sinadarai, yana sa su dace da amfani a cikin mahalli masu lalata. Ƙarƙashin ƙasa mai santsi na SiC yana rage juzu'i da lalacewa, yana tsawaita rayuwar hatimin inji. Bugu da ƙari, SiC's high modules na elasticity yana ba da kwanciyar hankali mai girma, yana tabbatar da cewa fuskokin hatimin su kasance masu lebur kuma daidai lokacin aiki.

Bambanci Tsakanin Carbon da Silicon Carbide
Haɗawa da Tsari
Ana yin hatimin inji na Carbon daga graphite, wani nau'i na carbon da aka sani don kaddarorin sa mai da kansa da juriya ga zafi da harin sinadarai. A graphite yawanci ana ciki da guduro ko karfe don haɓaka kayan aikin injin sa.

Silicon carbide (SiC) abu ne mai wuya, yumbu mai jure lalacewa wanda ya ƙunshi silicon da carbon. Yana da tsarin crystalline wanda ke ba da gudummawa ga kyakkyawan taurinsa, ƙarfin zafi, da kwanciyar hankali na sinadarai.

Tauri da Dogara
Silicon carbide yana da matukar wahala fiye da carbon, tare da taurin Mohs na 9-9.5 idan aka kwatanta da 1-2 don graphite. Wannan babban taurin yana sa SiC ya fi ƙarfin juriya ga lalacewa, har ma a cikin buƙatar aikace-aikace tare da kafofin watsa labarai masu lalata.

Hatimin carbon, yayin da ya fi laushi, har yanzu yana ba da juriya mai kyau a cikin wuraren da ba a lalata ba. Halin lubricating da kai na graphite yana taimakawa wajen rage juzu'i da lalacewa tsakanin fuskokin hatimi.

Juriya na Zazzabi
Dukansu carbon da silicon carbide suna da kyawawan kaddarorin zafin jiki. Hatimin Carbon na iya yawanci aiki a yanayin zafi har zuwa 350°C (662°F), yayin da silikon carbide hatimin na iya jure yanayin zafi mafi girma, sau da yawa fiye da 500°C (932°F).

Thermal conductivity na silicon carbide ya fi na carbon, kyale SiC hatimi don watsar da zafi da kyau da kuma kula da ƙananan aiki zafin jiki a sealing dubawa.

Juriya na Chemical
Silicon carbide ba shi da sinadarai kuma yana da juriya don kai hari daga yawancin acid, tushe, da kaushi. Zabi ne mai kyau don rufe kafofin watsa labarai masu lalata ko muni.

Carbon kuma yana ba da juriya mai kyau na sinadarai, musamman ga mahaɗan kwayoyin halitta da acid da tushe marasa ƙarfi. Duk da haka, yana iya zama ƙasa da dacewa don ƙaƙƙarfan yanayin oxidizing ko aikace-aikace tare da babban pH.

Farashin da Samuwar
Hatimin injina gabaɗaya ba su da tsada fiye da hatimin siliki carbide saboda ƙarancin farashi na albarkatun ƙasa da hanyoyin masana'antu masu sauƙi. Ana samun hatimin carbon a ko'ina kuma ana iya samar da shi ta nau'ikan maki da tsari iri-iri.

Silicon carbide like sun fi na musamman kuma yawanci suna zuwa a farashi mafi girma. Samar da kayan aikin SiC masu inganci yana buƙatar dabarun masana'antu na ci gaba da ingantaccen kulawa, yana ba da gudummawa ga haɓakar farashi.

Lokacin Amfani da Hatimin Carbon
Fuskokin hatimin carbon suna da kyau don aikace-aikacen da suka haɗa da ƙananan matsatsi zuwa matsakaici da yanayin zafi. Ana amfani da su da yawa a cikin famfunan ruwa, masu haɗawa, da masu tayar da hankali inda kafofin watsa labaru ba su da ƙura ko lalata. Har ila yau, hatimin carbon sun dace don rufe ruwa tare da kayan shafa mara kyau, kamar yadda kayan carbon da kansa ke samar da lubrication.

A cikin aikace-aikace tare da hawan hawan farawa akai-akai ko kuma inda shaft ɗin ke fuskantar motsin axial, fuskokin hatimin carbon na iya ɗaukar waɗannan yanayi saboda abubuwan da suke shafan kansu da kuma ikon yin daidai da ƴan rashin daidaituwa a saman mating.

Lokacin Amfani da Hatimin Silicon Carbide
An fi son fuskokin hatimin siliki a cikin aikace-aikacen da suka shafi matsi mai ƙarfi, yanayin zafi, da kuma kafofin watsa labarai masu lalata ko lalata. Ana amfani da su sosai wajen buƙatar hanyoyin masana'antu, kamar samar da mai da iskar gas, sarrafa sinadarai, da samar da wutar lantarki.

SiC hatimin kuma sun dace da rufe ruwa mai tsafta, saboda ba sa gurɓata kafofin watsa labarai da aka rufe. A cikin aikace-aikace inda kafofin watsa labarai na hatimi ke da ƙarancin lubricating Properties, SiC's low coefficient na gogayya da juriya sa ya zama kyakkyawan zabi.

Lokacin da hatimin inji ke fuskantar sauyin yanayi akai-akai ko girgizar zafi, SiC's high thermal conductivity da kwanciyar hankali girma yana taimakawa wajen kiyaye aikin hatimi da tsawon rai. Bugu da ƙari, hatimin SiC sun dace don aikace-aikacen da ke buƙatar tsawon rayuwar sabis da ƙaramar kulawa saboda ƙaƙƙarfan ƙarfinsu da juriya na sawa.

FAQs
Wanne kayan hatimin inji aka fi amfani dashi?
An fi amfani da Carbon a hatimin injina saboda ƙarancin farashi da isassun aiki a aikace-aikace da yawa.

Za a iya amfani da hatimin carbide na carbon da silicon carbide tare da musanya?
A wasu lokuta, e, amma ya dogara da takamaiman buƙatun aikace-aikacen, kamar zafin jiki, matsa lamba, da daidaitawar ruwa.

A karshe
Lokacin zaɓar tsakanin hatimin injin carbide na carbon da silicon, la'akari da takamaiman buƙatun aikace-aikacen. Silicon carbide yana ba da ingantaccen tauri da juriya na sinadarai, yayin da carbon ke ba da mafi kyawun damar gudu mai bushewa.


Lokacin aikawa: Yuli-15-2024